Pulses Packaging Machine

Pulses Packaging Machine Manufacturer in India

Introduction

Saurabh Flexipack is a trusted Pulses Packaging Machine Manufacturer in India, offering advanced automatic packaging solutions for all types of pulses, grains, lentils, and food products. Our machines are designed for accurate weighing, high-speed filling, leak-proof sealing, and consistent packaging performance. Whether you manufacture packaged dals, pulses, cereals, or grocery products, our machines improve productivity while maintaining product quality and hygiene.

Built using premium-grade components and modern automation technology, Saurabh Flexipack packaging machines help businesses reduce manual labor, minimize product wastage, and achieve efficient packaging operations. We provide customized packaging solutions suitable for startups, medium-scale industries, and large food processing companies across India and international markets.

Bag Size Parameters

Bag Size Parameters Contibag3 Kawach 700 Kawach 900
Minimum Bag Width 200mm 50mm 50mm
Maximum Bag Width 480mm 200mm 300mm
Maximum Bag Height 400mm 315mm 450mm

Machine Layout

Kawach 700

Kawach 900

Download Layout

Features & Benefits

  • Auto film tracking
  • Tool less Former Change
  • Light Weight Former
  • Vacuum Belt Pulling
  • Computer and printer connectivity
  • IPC Technology
  • Self diagnosis system
  • Operation And Maintenance Manual In HMI
  • Ensure Good Pouch Finish
  • Quick Change over
  • Easy to handle
  • Ensure Good Pouch Finish
  • Easy access the machine through LAN port or USB port
  • Integrates different motions like sealing jaw movements, film Pulling, unwinder unit &suitable filler
  • Easy to identify the fault and Resolve
  • Quick reference and spares ordering online
Download Brochure

Why Choose Saurabh Flexipack for Pulses Packaging Machines?

Selecting the right packaging machine directly affects production efficiency, packaging quality, and operating costs. Saurabh Flexipack provides reliable and technologically advanced machines designed to meet modern food industry requirements.

We Offer
  • High-speed automatic packaging
  • Accurate electronic weighing system
  • Servo-controlled sealing technology
  • Strong and leak-proof pouch sealing
  • Stainless steel food-grade construction
  • Easy touch-screen PLC operation
  • Multiple pouch size compatibility
  • Low maintenance operation
  • Energy-efficient performance
  • Quick installation and operator training
  • After-sales technical support
  • Customized packaging solutions

Applications of Pulses Packaging Machines

Our packaging machines are suitable for packaging various food and agricultural products, including:

Suitable For
  • Toor Dal
  • Moong Dal
  • Chana Dal
  • Urad Dal
  • Masoor Dal
  • Whole Pulses
  • Split Pulses
  • Kidney Beans
  • Chickpeas
  • Green Gram
  • Black Gram
  • White Peas
  • Horse Gram
  • Lentils
  • Mixed Pulses
  • Dry Beans
  • Grocery Products
  • Grains
  • Seeds
  • Food Ingredients

Types of Packaging Supported

Our machines support multiple packaging styles depending on product type and customer requirements.

Packaging Options
  • Pillow Pouches
  • Center Seal Pouches
  • Three Side Seal Pouches
  • Four Side Seal Pouches
  • Gusset Pouches
  • Stand-Up Pouches
  • Laminated Pouches
  • Printed Pouches
  • PE Film Packaging
  • Multi-layer Packaging Films

Key Features of Our Pulses Packaging Machines

Our automatic packaging machines are engineered for consistent performance in demanding production environments.

Machine Features
  • PLC-based automation
  • Servo motor driven system
  • Multi-head or linear weighing options
  • High filling accuracy
  • Fast production speed
  • Intelligent touch-screen controls
  • Digital temperature controller
  • Automatic film tracking
  • Nitrogen flushing option
  • Batch coding compatibility
  • Date printing support
  • Strong horizontal and vertical sealing
  • Low power consumption
  • Compact machine design
  • Easy cleaning and maintenance
  • Food-grade contact parts
  • Continuous production capability

How Our Pulses Packaging Machine Works

The packaging process is fully automated to improve speed, accuracy, and consistency.

1
Seed Feeding

Pulses are loaded into the machine hopper.

2
Accurate Weighing

The electronic weighing system measures the exact quantity.

3
Pouch Formation

Packaging film forms the pouch automatically.

4
Filling

Measured pulses are filled into the pouch.

5
Sealing

The pouch is heat sealed securely.

6
Coding

Optional coding prints batch number, manufacturing date, or expiry date.

7
Discharge

Finished packets are discharged for boxing or dispatch.

Technical Advantages

Saurabh Flexipack packaging machines are designed using advanced engineering for superior packaging performance.

Advantages
  • High weighing accuracy
  • Faster packaging cycles
  • Reduced product wastage
  • Consistent sealing quality
  • Intelligent PLC controls
  • Servo motor precision
  • Stable long-hour operation
  • Low maintenance costs
  • Hygienic food-grade construction
  • Easy integration with production lines

Benefits of Using Our Pulses Packaging Machine

Businesses choosing Saurabh Flexipack enjoy several operational benefits.

  • Improved packaging productivity
  • Lower labor costs
  • Higher production output
  • Consistent package appearance
  • Reduced product loss
  • Better shelf presentation
  • Extended product freshness
  • Reliable long-term operation
  • Improved customer satisfaction
  • Excellent return on investment

Industries We Serve

Our packaging solutions are widely used across multiple industries.

  • Pulse Processing Industries
  • Food Manufacturing Companies
  • Grocery Packaging Units
  • Grain Processing Plants
  • Agricultural Processing Industries
  • Export Packaging Companies
  • Wholesale Food Suppliers
  • Retail Food Brands
  • FMCG Manufacturers
  • Contract Packaging Companies

Buying Guide

Before purchasing a pulses packaging machine, consider these important factors.

  • Production capacity required
  • Type of pulses being packed
  • Pouch size requirements
  • Accuracy expectations
  • Automation level
  • Available factory space
  • Power consumption
  • Service support availability
  • Future production expansion
  • Budget and ROI

Our experts help customers select the most suitable machine based on production goals.

Maintenance Tips

Proper maintenance increases machine life and ensures reliable performance.

  • Clean the machine daily
  • Inspect sealing jaws regularly
  • Lubricate moving components
  • Check electrical connections
  • Calibrate weighing systems periodically
  • Replace worn parts on time
  • Use recommended packaging films
  • Schedule preventive servicing
  • Train machine operators
  • Keep spare parts readily available

Why Trust Saurabh Flexipack?

Saurabh Flexipack has earned the trust of food manufacturers across India by delivering reliable, high-performance packaging solutions backed by technical expertise and responsive customer support. Our focus on innovation, quality, and long-term customer satisfaction makes us a preferred choice for pulses packaging machines.

Why Customers Choose Us
  • Years of experience in packaging machinery
  • High-quality manufacturing standards
  • Customized machine solutions
  • Modern automation technology
  • Strong after-sales service
  • PAN India support
  • Export-ready packaging solutions
  • Competitive pricing
  • Skilled technical team
  • Reliable spare parts availability

Frequently Asked Questions (FAQs)

Our machines can pack toor dal, moong dal, chana dal, urad dal, masoor dal, chickpeas, beans, lentils, peas, and other grains.

Yes. We offer fully automatic packaging machines with weighing, filling, sealing, and cutting operations.

The machine can pack various pouch sizes depending on your production requirements.

Yes. Batch coding and date printing systems can be integrated.

Yes. Nitrogen flushing can be added to improve product freshness and shelf life.

Packaging speed depends on the machine model, pouch size, and product characteristics.

Yes. Food-contact parts are manufactured using high-quality stainless steel.

Yes. We provide installation, operator training, and technical support.

Yes. It can also pack rice, grains, seeds, sugar, spices, and similar products with suitable configurations.

We provide reliable machines, customized solutions, quality manufacturing, and dedicated after-sales service.

Looking for the Best Pulses Packaging Machine Manufacturer in India?

Increase your production efficiency with advanced automatic packaging machines from Saurabh Flexipack. Our solutions deliver accurate weighing, secure sealing, faster packaging, and long-term reliability for food processing businesses.

Contact our team today for machine specifications, pricing, customization options, or a free consultation.

Contact Us

Watch More on YouTube

Kawach 700
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"Exceptional Precision and Speed!" We’ve been using Saurabh Flexipack’s Kawach 700 for the past year, and it has significantly improved our packaging process. The machine’s precision and speed are unparalleled, making our operations smoother and more efficient..
Rajesh Kumar, Operations Manager at CoffeeBlend Ltd.
"Reliable and Efficient Solutions" The Kawach 900 has transformed our coffee packing line. Its reliability and efficiency are outstanding, helping us maintain consistent quality and meet our production goals without any hitches.
Anita Desai, Production Head at Cafe Delight
"Versatile and User-Friendly" We recently upgraded to the Kawach Twin 150, and we couldn’t be happier. The machine’s versatility and ease of use have allowed us to handle both large and small batches with ease. It’s a game-changer for our business.
Vinod Sharma, Owner of BrewMasters
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